Introduction

The modern chemical and petrochemical industry demands high-efficiency processes, sustainable operations, and cost-effective production. Catalyst selection and performance evaluation play a pivotal role in optimizing reaction efficiency, maximizing yield, and reducing operational costs. Catalyst Selection and Performance Evaluation Training Course equips professionals with hands-on knowledge and practical insights into catalyst types, selection criteria, reaction kinetics, and performance monitoring, empowering them to make data-driven decisions for process optimization.

Through this comprehensive course, participants will gain expertise in catalyst characterization, deactivation analysis, reaction mechanism understanding, and process integration. Leveraging real-world case studies and industry benchmarks, the program ensures that participants can identify, evaluate, and implement catalysts effectively to drive innovation, sustainability, and profitability in their chemical processes.

Programme Curriculum

Catalyst Selection and Performance Evaluation Training Course

Introduction

Course Duration

5 days

Course Objectives

By the end of this course, participants will be able to:

Understand advanced catalyst selection criteria for diverse chemical processes.
Evaluate catalyst activity, selectivity, and stability in industrial reactions.
Analyze catalyst deactivation mechanisms and regeneration strategies.
Apply kinetic modeling for reaction and catalyst performance optimization.
Implement process simulation tools for catalyst evaluation.
Conduct characterization techniques including BET, XRD, TEM, and FTIR.
Optimize heterogeneous and homogeneous catalysts for efficiency.
Integrate green chemistry principles in catalyst selection.
Design and interpret pilot-scale experiments for catalyst screening.
Utilize data analytics and AI-based tools for performance prediction.
Benchmark catalysts against industry standards and best practices.
Troubleshoot operational issues using real-world case studies.
Enhance process profitability through strategic catalyst management.

Target Audience

Chemical Engineers
Process Engineers
Research & Development Scientists
Production Managers
Catalysis Specialists
Industrial Chemists
Quality Control & Assurance Professionals
Graduate Students in Chemical Engineering or Industrial Chemistry

Course Modules

Module 1: Introduction to Catalysis

Fundamentals of catalysis and reaction mechanisms
Classification of catalysts: homogeneous vs. heterogeneous
Role of catalysts in process efficiency and sustainability
Case study: Selection of catalysts in petrochemical reforming
Industry trends in catalyst innovation

Module 2: Catalyst Selection Criteria

Physical and chemical properties impacting performance
Activity, selectivity, and stability considerations
Economic and environmental factors in selection
Case study: Choosing catalysts for ammonia synthesis
Decision-making frameworks for catalyst selection

Module 3: Catalyst Characterization Techniques

BET surface area analysis
X-ray diffraction (XRD) and electron microscopy
Spectroscopic methods-FTIR, NMR, UV-Vis
Thermal analysis-TGA, DSC
Case study: Characterization of supported metal catalysts

Module 4: Catalyst Deactivation and Regeneration

Causes of deactivation: fouling, poisoning, sintering
Methods for monitoring catalyst lifespan
Regeneration strategies for industrial catalysts
Case study: Regeneration of fluidized-bed catalysts
Predictive maintenance for catalyst performance

Module 5: Reaction Kinetics and Modeling

Fundamentals of reaction kinetics
Rate laws and mechanistic modeling
Computational tools for kinetic analysis
Case study: Kinetic modeling in biodiesel production
Optimization of reaction conditions

Module 6: Pilot-Scale Evaluation and Screening

Laboratory vs. pilot-scale performance evaluation
Screening techniques for catalyst efficiency
Scale-up challenges and solutions
Case study: Pilot testing of hydrocracking catalysts
Data analysis and interpretation

Module 7: Process Integration and Optimization

Integration of catalysts in continuous processes
Process simulation and design tools
Energy and cost optimization strategies
Case study: Catalytic cracking process optimization
Lean and green process integration

Module 8: Industry Case Studies and Emerging Trends

Case studies from petrochemicals, pharmaceuticals, and fine chemicals
AI and machine learning in catalyst performance prediction
Sustainable and green catalysts
Recent innovations in nanocatalysts
Future trends and research directions

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Activity assessment Selectivity analysis Stability testing Reactor performance

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 26 2026

26 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $1,000