Introduction

Chemical industries today are rapidly evolving toward digitalization, process optimization, energy efficiency, and sustainable production, making advanced simulation skills essential for engineers. The Aspen HYSYS process simulation software is one of the most powerful tools used globally for steady-state simulation, dynamic modeling, process design, equipment sizing, and optimization of chemical and hydrocarbon systems. Chemical Process Simulation Using Aspen HYSYS Training Course is designed to equip participants with hands-on expertise in building, analyzing, and optimizing complex chemical processes using real industrial workflows.

This program focuses on developing strong competencies in process modeling, thermodynamic property packages, separation systems, heat integration, refinery simulation, gas processing, and troubleshooting plant operations. Through real-world case studies from oil & gas, petrochemical, refining, and chemical manufacturing industries, learners will gain practical experience in using Aspen HYSYS to improve plant efficiency, reduce operational costs, enhance safety, and support decision-making in process engineering environments.

Programme Curriculum

Chemical Process Simulation Using Aspen HYSYS Training Course

Introduction

Course Duration

5 days

Course Objectives

Master Aspen HYSYS process simulation environment
Develop skills in thermodynamic property package selection
Build steady-state and dynamic process simulation models
Perform PFD (Process Flow Diagram) and P&ID-based modeling
Conduct mass and energy balance optimization
Design and simulate distillation columns and separation units
Analyze heat exchangers and heat integration systems
Optimize refinery and petrochemical processes
Perform gas processing and LNG plant simulation
Execute equipment sizing and rating calculations
Improve process safety and operability analysis
Apply de-bottlenecking and process troubleshooting techniques
Gain expertise in industrial case-based process optimization

Target Audience

Chemical Engineers and Process Engineers
Petroleum and Petrochemical Engineers
Refinery Operations Engineers
Graduate Engineering Students (Chemical / Mechanical)
Plant Design and Commissioning Engineers
Process Safety and Optimization Engineers
R&D Engineers in Chemical Manufacturing
Energy and Sustainability Analysts

Course Modules

Module 1: Introduction to Aspen HYSYS & Process Simulation Basics

Overview of Aspen HYSYS interface and tools
Process simulation workflow
Units, streams, and simulation hierarchy
Property methods and thermodynamics selection
Case Study: Basic natural gas separation process modeling

Module 2: Thermodynamics & Fluid Property Packages

Equation of State (EOS) models
Activity coefficient models
Phase equilibrium calculations
Fluid characterization and assays
Case Study: Crude oil characterization for refinery feed

Module 3: Process Flow Diagram (PFD) Development

Building complete PFD in Aspen HYSYS
Stream definition and convergence methods
Recycle and convergence handling
Flow assurance and simulation stability
Case Study: LPG recovery unit simulation

Module 4: Separation Processes Simulation

Distillation column design and operation
Flash drums and separators
Absorption and stripping columns
Multi-stage separation optimization
Case Study: Crude distillation unit (CDU) modeling

Module 5: Heat Transfer & Energy Integration

Heat exchanger modeling and rating
Utility systems
Heat integration and energy optimization
Pinch analysis basics in HYSYS
Case Study: Heat exchanger network optimization in refinery

Module 6: Gas Processing & LNG Systems

Natural gas sweetening processes
Amine treatment systems
Dehydration
LNG liquefaction basics
Case Study: Gas sweetening plant simulation

Module 7: Refinery & Petrochemical Simulation

Refinery process configuration
FCC, hydrocracking, reforming units
Blending and product optimization
Yield improvement strategies
Case Study: Refinery optimization for fuel production

Module 8: Dynamic Simulation & Troubleshooting

Transition from steady-state to dynamic mode
Control systems and instrumentation modeling
Startup and shutdown simulation
Fault detection and troubleshooting
Case Study: Compressor surge control system analysis

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Process modeling Hydrocarbon simulation Thermodynamic analysis Process optimization

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 26 2026

26 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $1,000