Introduction

The ISO 45001 Manufacturing Training Course is a comprehensive occupational health and safety management system (OHSMS) program designed to equip professionals with the skills to implement, monitor, and improve workplace safety in industrial and manufacturing environments. With increasing global focus on workplace safety compliance, risk management, and operational excellence, ISO 45001 has become the leading international standard for reducing workplace hazards and improving employee well-being in manufacturing sectors.

ISO 45001 Manufacturing Training Course provides in-depth knowledge of hazard identification, risk assessment, safety leadership, and continuous improvement frameworks aligned with ISO 45001:2018 standards. Participants will gain practical expertise in building a proactive safety culture, reducing workplace incidents, ensuring legal compliance, and driving sustainable manufacturing safety performance using globally recognized best practices.

Programme Curriculum

ISO 45001 Manufacturing Training Course

Introduction

Course Duration

10 days

Course Objectives

Understand ISO 45001:2018 framework and structure
Implement Occupational Health & Safety Management System (OHSMS)
Identify manufacturing workplace hazards effectively
Conduct advanced risk assessment and risk mitigation strategies
Develop safety leadership and workforce engagement skills
Ensure regulatory compliance with global safety laws
Establish proactive incident prevention systems
Improve workplace ergonomics and industrial hygiene
Apply emergency preparedness and response planning
Build safety performance monitoring systems (KPIs & KPAs)
Promote continuous improvement using PDCA cycle
Reduce workplace accidents and operational downtime
Strengthen organizational safety culture transformation

Target Audience

Safety Managers and HSE Officers
Manufacturing Plant Managers
Industrial Engineers and Supervisors
Quality Assurance Professionals
Compliance and Risk Management Teams
HR and Training Coordinators in manufacturing
Operations and Production Managers
ISO Auditors and Consultants

Course Modules

Module 1: Introduction to ISO 45001 Standards

Overview of ISO 45001:2018 framework
Evolution from OHSAS 18001
Key principles of occupational safety
Structure of ISO management systems
Case Study: Safety transformation in automotive manufacturing plant

Module 2: Occupational Health & Safety Management System (OHSMS)

OHSMS definition and scope
Policy development in manufacturing
Documentation requirements
Integration with business processes
Case Study: OHSMS implementation in textile industry

Module 3: Hazard Identification Techniques

Types of workplace hazards
Machinery and chemical hazard detection
Workplace inspection methods
Employee hazard reporting systems
Case Study: Chemical hazard control in paint manufacturing

Module 4: Risk Assessment Methodologies

Risk matrix development
Qualitative vs quantitative risk analysis
Job Safety Analysis (JSA)
Risk prioritization techniques
Case Study: Risk reduction in steel production unit

Module 5: Legal and Regulatory Compliance

Global safety regulations overview
Local manufacturing compliance laws
Documentation for audits
Penalties for non-compliance
Case Study: Compliance failure in electronics factory

Module 6: Safety Leadership & Culture

Leadership roles in safety management
Behavioral safety practices
Employee engagement strategies
Safety communication systems
Case Study: Culture change in FMCG manufacturing plant

Module 7: Operational Control Procedures

Safe operating procedures (SOPs)
Machinery safety controls
Permit-to-work systems
Contractor safety management
Case Study: Accident reduction in heavy machinery plant

Module 8: Emergency Preparedness & Response

Emergency planning framework
Fire and evacuation systems
Spill response procedures
Crisis communication planning
Case Study: Fire emergency handling in chemical plant

Module 9: Incident Investigation & Reporting

Root cause analysis techniques
Incident reporting systems
Corrective and preventive actions
Near-miss reporting importance
Case Study: Injury investigation in packaging plant

Module 10: Workplace Ergonomics

Ergonomic risk identification
Manual handling safety
Workstation design optimization
Fatigue reduction strategies
Case Study: Ergonomic redesign in assembly line

Module 11: Performance Monitoring & KPIs

Safety performance indicators
Data collection methods
Dashboard reporting systems
Audit tracking mechanisms
Case Study: KPI improvement in automotive supplier

Module 12: Internal Auditing Techniques

ISO 45001 audit framework
Audit planning and execution
Non-conformance reporting
Auditor competency requirements
Case Study: Internal audit success in manufacturing plant

Module 13: Continuous Improvement (PDCA Cycle)

Plan-Do-Check-Act methodology
Continuous safety improvement tools
Lean safety integration
Kaizen approach in safety
Case Study: Productivity and safety improvement in factory

Module 14: Industrial Hygiene & Health Management

Exposure to chemicals and noise
PPE selection and management
Health surveillance programs
Air quality control measures
Case Study: Noise reduction in metal fabrication unit

Module 15: ISO 45001 Certification Readiness

Certification process steps
Documentation readiness checklist
External audit preparation
Common non-conformities
Case Study: Successful ISO 45001 certification journey

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Safety management Risk control Compliance systems Workplace monitoring

Programme Fee

Duration: 10 Days

Method: Online or Physical

Online Price: $2,000

Physical Price: $3,000

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 19 2026

19 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $2,000