Introduction

Process Equipment Design and Selection Training Course equips engineers, plant managers, and process designers with advanced practical skills in equipment specification, optimization, and lifecycle management. Participants gain in-depth knowledge of pressure vessels, heat exchangers, pumps, compressors, and reactors, emphasizing efficient, cost-effective, and sustainable solutions. The course integrates industry best practices, international standards, and cutting-edge design tools, empowering professionals to make data-driven equipment selection decisions that enhance operational reliability, safety, and productivity.

Through this training, learners develop expertise in process simulation, material selection, corrosion control, and equipment sizing, enabling them to tackle complex process engineering challenges. The program emphasizes real-world case studies, hands-on calculations, and interactive problem-solving, ensuring that participants leave with actionable insights that drive performance optimization, energy efficiency, and compliance with global safety standards. By combining technical knowledge with practical applications, this course positions professionals at the forefront of modern chemical, petrochemical, and manufacturing industries.

Programme Curriculum

Process Equipment Design and Selection Training Course

Introduction

Course Duration

5 days

Course Objectives

Master process equipment design principles for pressure vessels, heat exchangers, and reactors.
Apply advanced material selection techniques to improve equipment longevity and reliability.
Perform accurate equipment sizing and rating using industry-standard formulas and software.
Analyze process simulation data to optimize equipment performance and energy efficiency.
Evaluate pumps, compressors, and turbines for operational efficiency and cost-effectiveness.
Implement corrosion prevention and control strategies in industrial processes.
Understand safety and risk management protocols for high-pressure and high-temperature systems.
Conduct cost-benefit analysis for equipment selection and lifecycle management.
Integrate sustainable design practices to minimize environmental impact.
Interpret and apply ASME, API, and ISO standards in equipment design and selection.
Develop troubleshooting and failure analysis skills for critical equipment.
Utilize digital tools and simulation software for design optimization.
Build practical experience through industry-relevant case studies and project-based learning.

8Target Audience

Process engineers
Mechanical engineers
Plant managers and supervisors
Project engineers
Maintenance and reliability engineers
Chemical engineers
Equipment procurement specialists
Industrial consultants

Course Modules

Module 1: Fundamentals of Process Equipment Design

Overview of pressure vessels, heat exchangers, and reactors
Basic design equations and principles
Material properties and selection criteria
Load and stress analysis techniques
Case Study: Design optimization of a high-pressure reactor in a chemical plant

Module 2: Equipment Sizing and Rating

Calculation methods for heat exchangers, pumps, and compressors
Process flow analysis and capacity estimation
Impact of operating conditions on equipment performance
Use of simulation tools for sizing
Case Study: Scaling a heat exchanger network for a petrochemical facility

Module 3: Material Selection and Corrosion Control

Corrosion mechanisms and prevention strategies
Material compatibility with process fluids
Coatings and surface treatments
Lifecycle cost analysis
Case Study: Material failure analysis in a sulfuric acid plant

Module 4: Pumps, Compressors, and Fluid Handling

Types of pumps and compressors and their applications
Efficiency and performance analysis
Cavitation and vibration troubleshooting
Maintenance and reliability strategies
Case Study: Energy optimization in pump selection for water treatment

Module 5: Heat Exchangers and Thermal Equipment

Types and configurations of heat exchangers
Heat transfer calculation and optimization
Fouling and cleaning strategies
Safety and design codes compliance
Case Study: Retrofit of shell-and-tube heat exchangers in refineries

Module 6: Pressure Vessels and Storage Tanks

Design under ASME Boiler & Pressure Vessel Code
Stress and load analysis techniques
Fabrication and welding considerations
Inspection and testing procedures
Case Study: Failure prevention in LPG storage tanks

Module 7: Safety, Standards, and Regulatory Compliance

Risk assessment and HAZOP analysis
Safety valve sizing and pressure relief systems
Compliance with API, ISO, and OSHA standards
Environmental regulations and sustainability considerations
Case Study: Hazard analysis and mitigation in chemical reactors

Module 8: Practical Application and Case Studies

Real-life process equipment challenges
Simulation-based problem-solving
Lifecycle and maintenance planning
Cost optimization exercises
Case Study: Integrated equipment design for a petrochemical plant

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Equipment sizing Material selection Design standards Performance evaluation

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 26 2026

26 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $1,000