Introduction

Pyrometallurgy Basics Training Course is designed to equip learners with strong foundational and applied knowledge of high-temperature metallurgical processes, including smelting, roasting, calcination, sintering, and metal extraction techniques. This training integrates modern mineral processing technologies, furnace operations, thermochemical principles, and industrial metallurgy workflows to develop practical competency in metal recovery from ores and concentrates. With increasing global demand for efficient metal extraction, energy optimization, and sustainable metallurgical practices, this course provides critical exposure to real-world pyrometallurgical operations used in copper, nickel, iron, lead, zinc, and precious metal industries.

The program emphasizes hands-on learning, simulation-based training, and industrial case analysis to bridge the gap between theoretical metallurgy and plant operations. Learners will explore furnace design, slag chemistry, reduction-oxidation reactions, and process optimization strategies aligned with modern Industry 4.0 metallurgical systems. This training is ideal for professionals aiming to enhance expertise in extractive metallurgy, process engineering, mineral beneficiation, and metallurgical plant operations, ensuring readiness for roles in mining, smelting plants, refineries, and metallurgical laboratories.

Programme Curriculum

Pyrometallurgy Basics Training Course

Introduction

Course Duration

5 days

Course Objectives

Understand fundamentals of pyrometallurgical extraction processes
Apply principles of thermodynamics in high-temperature metallurgy
Analyze ore-to-metal conversion mechanisms
Master smelting furnace operations and control systems
Evaluate roasting and calcination reactions in industrial applications
Optimize energy efficiency in metallurgical plants
Interpret phase diagrams and slag-metal interactions
Implement sustainable metallurgy and emissions control
Develop skills in furnace temperature regulation and process automation
Assess metal recovery efficiency and yield improvement techniques
Understand reduction-oxidation chemistry in extraction metallurgy
Gain exposure to industrial pyrometallurgical case studies
Apply process troubleshooting and plant optimization strategies

Target Audience

Mining and Metallurgical Engineers
Process Engineers in Smelting Plants
Chemical Engineering Graduates
Industrial Metallurgists
Plant Operators and Technicians
Mineral Processing Professionals
Research and Development Scientists
Environmental and Sustainability Engineers in Mining Sector

Course Modules

Module 1: Introduction to Pyrometallurgy

Fundamentals of high-temperature metal extraction
Classification of pyrometallurgical processes
Overview of industrial metal production chains
Role of heat and chemical reactions in metallurgy
Case Study: Copper extraction from chalcopyrite ores

Module 2: Thermodynamics & Reaction Chemistry

Gibbs free energy in metal extraction
Ellingham diagrams interpretation
Redox reactions in metallurgical systems
Equilibrium conditions in smelting
Case Study: Iron reduction in blast furnace

Module 3: Ore Preparation & Pre-Treatment

Crushing, grinding, and beneficiation overview
Roasting and calcination processes
Removal of impurities before smelting
Particle size and reaction efficiency impact
Case Study: Zinc sulfide roasting process

Module 4: Smelting Processes

Blast furnace and electric furnace operations
Matte formation and metal separation
Flux selection and slag formation
Heat balance in smelting operations
Case Study: Nickel matte smelting process

Module 5: Slag Chemistry & Metal Recovery

Slag composition and behavior
Metal-slag separation mechanisms
Viscosity and melting point control
Recovery of valuable metals from slag
Case Study: Gold recovery from copper slag

Module 6: Furnaces & Reactor Design

Types of metallurgical furnaces
Refractory materials and lining systems
Energy efficiency in furnace design
Gas flow and temperature distribution
Case Study: Electric arc furnace steel production

Module 7: Environmental & Energy Optimization

Emission control in pyrometallurgy
Dust and gas treatment systems
Carbon footprint reduction strategies
Waste heat recovery systems
Case Study: SO₂ capture in copper smelters

Module 8: Industrial Applications & Troubleshooting

Process control and automation systems
Common operational failures and solutions
Quality control in metal production
Optimization of recovery rates
Case Study: Lead-zinc smelter efficiency improvement

Training Methodology

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Thermal processing Metal extraction Smelting techniques Heat treatment

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 26 2026

26 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $1,000