Introduction

Rare Earth Processing Training Course is designed to build advanced competencies in the extraction, separation, refining, and application of rare earth elements (REEs) the backbone of modern green energy transition, electric vehicles (EVs), wind turbines, semiconductors, and defense technologies. As global demand for critical minerals, permanent magnets (NdFeB), and strategic battery materials accelerates, this training equips learners with deep technical expertise in mineral beneficiation, hydrometallurgy, solvent extraction, and sustainable processing technologies.

This course integrates scientific principles with real-world industrial applications, focusing on eco-efficient rare earth recovery, circular economy practices, ESG-compliant mining, and advanced material purification systems. Participants gain practical insights into global supply chains, processing innovations, and geopolitical dynamics shaping the critical minerals economy, enabling them to contribute effectively to high-value sectors such as renewable energy, aerospace, defense manufacturing, and advanced electronics.

Programme Curriculum

Rare Earth Processing Training Course

Introduction

Course Duration

5 days

Course Objectives

Understand global critical minerals supply chain dynamics and REE market trends
Master rare earth ore beneficiation and mineral processing techniques
Apply principles of hydrometallurgy and pyrometallurgy in REE extraction
Optimize solvent extraction and ion exchange separation technologies
Analyze composition of light and heavy rare earth elements
Develop expertise in NdFeB permanent magnet production value chain
Implement green mining and sustainable processing technologies
Evaluate EV battery materials and rare earth integration systems
Enhance skills in process flow sheet design and plant optimization
Apply circular economy principles in rare earth recycling
Understand radioactive by-product management
Strengthen knowledge of ESG compliance in mining and mineral processing
Gain exposure to AI-driven mineral processing and smart plant automation

Target Audience

Mining engineers and metallurgical engineers
Chemical and process engineers
Geologists and mineral exploration professionals
Materials science researchers and academics
Government policymakers in energy and mining sectors
Renewable energy and EV industry professionals
Environmental and sustainability consultants
Industrial chemists and laboratory technicians

Course Modules

Module 1: Introduction to Rare Earth Elements & Global Supply Chain

Classification of REEs
Global distribution of rare earth deposits
Strategic importance in EV and defense sectors
Supply chain risks and geopolitical dependencies
Market trends in critical minerals economy
Case Study: China’s dominance in rare earth supply chain and diversification strategies in Australia and USA

Module 2: Rare Earth Geology and Ore Characterization

Mineralogy of bastnäsite, monazite, xenotime
Geological exploration techniques
Geochemical sampling and analysis
Ore reserve estimation methods
Deposit modeling using GIS tools
Case Study: Mount Weld rare earth deposit (Australia) geological evaluation

Module 3: Comminution and Physical Beneficiation

Crushing and grinding technologies
Gravity and magnetic separation methods
Froth flotation for REE concentration
Particle size optimization
Energy efficiency in mineral processing
Case Study: Bayan Obo beneficiation plant optimization (China)

Module 4: Hydrometallurgy & Leaching Processes

Acid and alkaline leaching systems
Pressure leaching techniques
Kinetics of REE dissolution
Impurity removal mechanisms
Process safety and chemical handling
Case Study: Acid leaching of monazite sands in India

Module 5: Solvent Extraction & Separation Technology

Solvent extraction chemistry fundamentals
Mixer-settler operations
Selective separation of Nd, Pr, Dy, Tb
Ion exchange systems
Process optimization and scaling
Case Study: Lynas Advanced Materials Plant (Malaysia) separation process

Module 6: Refining, Metallization & Magnet Production

Rare earth oxide (REO) purification
Metallothermic reduction processes
Alloy production techniques
NdFeB permanent magnet manufacturing
Applications in EV motors and wind turbines
Case Study: Tesla EV motor rare earth magnet supply integration

Module 7: Recycling & Circular Economy in Rare Earths

E-waste and magnet recycling systems
Urban mining techniques
Hydrometallurgical recycling processes
Lifecycle assessment (LCA) of REEs
Waste minimization strategies
Case Study: EU Rare Earth magnet recycling initiatives

Module 8: Sustainability, ESG & Advanced Processing Technologies

Environmental impact of REE mining
Radioactive waste management
ESG compliance frameworks
AI and automation in mineral plants
Future innovations in green extraction
Case Study: Sustainable rare earth processing model in Sweden

Training Methodology

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Separation techniques Metallurgical processing Extraction chemistry Resource recovery

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 26 2026

26 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $1,000