Introduction

Production Chemistry and Corrosion Control are critical disciplines within the oil, gas, and petrochemical industries, ensuring operational efficiency, safety, and longevity of assets. Training Course on Production Chemistry & Corrosion Control delves into the advanced principles of chemical treatments, corrosion mechanisms, and mitigation techniques vital for maintaining the integrity of production systems. Participants will gain hands-on knowledge and practical insights into cutting-edge chemical formulations, monitoring technologies, and industry best practices to optimize production while minimizing costly downtime and environmental impact.
Designed for professionals striving to master corrosion control and production chemistry, this training emphasizes real-world applications, regulatory compliance, and sustainability in asset management. With a focus on trending innovations such as green corrosion inhibitors, digital corrosion monitoring, and data-driven chemical management, attendees will be equipped to implement robust corrosion mitigation strategies that enhance safety, reduce maintenance costs, and extend equipment life in challenging production environments.

Programme Curriculum

Training Course on Production Chemistry & Corrosion Control

Introduction
Production Chemistry and Corrosion Control are critical disciplines within the oil, gas, and petrochemical industries, ensuring operational efficiency, safety, and longevity of assets. Training Course on Production Chemistry & Corrosion Control delves into the advanced principles of chemical treatments, corrosion mechanisms, and mitigation techniques vital for maintaining the integrity of production systems. Participants will gain hands-on knowledge and practical insights into cutting-edge chemical formulations, monitoring technologies, and industry best practices to optimize production while minimizing costly downtime and environmental impact.
Designed for professionals striving to master corrosion control and production chemistry, this training emphasizes real-world applications, regulatory compliance, and sustainability in asset management. With a focus on trending innovations such as green corrosion inhibitors, digital corrosion monitoring, and data-driven chemical management, attendees will be equipped to implement robust corrosion mitigation strategies that enhance safety, reduce maintenance costs, and extend equipment life in challenging production environments.

Course Objectives

Understand fundamental and advanced concepts of Production Chemistry in oil & gas operations.
Identify types, causes, and consequences of corrosion in production systems.
Explore latest corrosion inhibitors and chemical treatment formulations.
Develop skills in corrosion monitoring techniques including ultrasonic, electrochemical methods.
Analyze impact of microbial influenced corrosion (MIC) and mitigation strategies.
Implement best practices for scale and deposit control in production lines.
Master flow assurance chemistry to prevent hydrate and wax formation.
Gain proficiency in risk assessment and corrosion management plans.
Study environmental and regulatory frameworks related to chemical use and corrosion control.
Utilize data analytics and IoT for predictive corrosion management.
Apply case study analysis to solve real-world corrosion challenges.
Integrate sustainable and eco-friendly corrosion inhibitors.
Enhance teamwork and communication skills in multidisciplinary corrosion control projects.

Target Audiences

Production Chemists
Corrosion Engineers
Maintenance Supervisors
Process Engineers
Asset Integrity Managers
Environmental Health & Safety Professionals
Technical Sales and Service Personnel
Operations Managers

Course Duration: 10 days

Course Modules

Module 1: Introduction to Production Chemistry

Overview of production chemistry principles
Role of chemicals in production optimization
Types of chemicals used in oil & gas industry
Basic chemistry of corrosion processes
Environmental considerations in chemical use
Case Study: Chemical treatment optimization in offshore production

Module 2: Fundamentals of Corrosion in Production Systems

Types of corrosion: uniform, pitting, crevice, galvanic
Factors influencing corrosion rate
Materials selection and corrosion resistance
Corrosion mechanisms specific to production environments
Effects of temperature, pressure, and flow on corrosion
Case Study: Corrosion failure analysis in pipeline systems

Module 3: Corrosion Inhibitors and Chemical Treatments

Types of corrosion inhibitors (anodic, cathodic, mixed)
Selection criteria for inhibitors
Application methods and dosing strategies
Interaction of inhibitors with production fluids
Evaluating inhibitor efficiency and compatibility
Case Study: Successful inhibitor program in gas processing plant

Module 4: Corrosion Monitoring and Inspection Techniques

Ultrasonic thickness measurement
Electrochemical impedance spectroscopy (EIS)
Electrical resistance probes and coupons
Data interpretation and trending
Integration of digital monitoring systems
Case Study: Implementing a corrosion monitoring system in refinery

Module 5: Microbial Influenced Corrosion (MIC)

Types of microbes causing MIC
Detection and monitoring of MIC
Biocides and treatment strategies
Impact of MIC on different materials
Prevention and control best practices
Case Study: MIC mitigation in subsea pipelines

Module 6: Scale and Deposit Control Chemistry

Types of scales and deposits (carbonate, sulfate, silica)
Chemical scale inhibitors
Cleaning and removal methods
Monitoring scale formation
Impact of deposits on corrosion and flow assurance
Case Study: Scale control in water injection systems

Module 7: Flow Assurance Chemistry

Hydrate formation and prevention
Wax deposition and treatment
Use of flow improvers and dispersants
Chemical compatibility and safety
Monitoring and troubleshooting flow assurance issues
Case Study: Flow assurance management in deepwater production

Module 8: Corrosion Risk Assessment and Management

Corrosion risk identification techniques
Developing corrosion management plans
Prioritizing inspection and maintenance
Cost-benefit analysis of corrosion control measures
Regulatory compliance and reporting
Case Study: Corrosion risk management in aging infrastructure

Module 9: Environmental and Regulatory Aspects

Environmental impact of corrosion chemicals
Regulatory frameworks and standards
Safe handling and disposal of chemicals
Sustainable corrosion control solutions
Corporate social responsibility in corrosion management
Case Study: Compliance with environmental regulations in chemical usage

Module 10: Data Analytics and Digital Corrosion Management

Role of IoT and sensors in corrosion monitoring
Data collection and analysis tools
Predictive maintenance using analytics
AI applications in corrosion prediction
Integration with asset integrity management systems
Case Study: Predictive corrosion analytics in onshore facilities

Module 11: Sustainable and Eco-friendly Corrosion Control

Green corrosion inhibitors
Biodegradable chemical alternatives
Impact on environment and operator safety
Lifecycle assessment of corrosion chemicals
Future trends in sustainable corrosion management
Case Study: Implementing eco-friendly inhibitors in refinery operations

Module 12: Case Studies in Corrosion Control

Review of global corrosion failure cases
Lessons learned from major corrosion incidents
Best practice implementation across industries
Application of multidisciplinary approaches
Risk mitigation through case study insights
Case Study: Root cause analysis of a major pipeline failure

Module 13: Teamwork and Communication in Corrosion Projects

Importance of cross-functional collaboration
Effective communication strategies
Reporting and documentation best practices
Training and capacity building
Conflict resolution in technical teams
Case Study: Successful teamwork in a corrosion mitigation project

Module 14: Advanced Chemical Treatments

Specialty chemical formulations
Nano-technology in corrosion control
Enhanced oil recovery (EOR) chemicals
Customized treatment programs
Monitoring chemical performance in real-time
Case Study: Application of nanotech inhibitors in production lines

Module 15: Future Trends and Innovations in Production Chemistry

Digital twins and simulation
Automation in chemical dosing
Emerging corrosion-resistant materials
Blockchain for chemical supply chain transparency
Industry 4.0 impact on corrosion management
Case Study: Innovation-driven corrosion control in smart fields

Training Methodology

Interactive lectures with multimedia presentations
Hands-on practical demonstrations and lab sessions
Group discussions and problem-solving workshops
Real-life case study analysis and group projects
Field visits to production and corrosion monitoring sites
Continuous assessment through quizzes and assignments

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Production Chemistry Corrosion Oil & Gas Chemical Engineering

Programme Fee

Duration: 10 Days

Method: Online or Physical

Online Price: $2,000

Physical Price: $3,000

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 19 2026

19 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $2,000

Training Course on Production Chemistry and Corrosion Control

Introduction

Programme Curriculum

Skills & Software Covered

Available Sessions