Introduction

Refinery revamp and debottlenecking studies are essential in ensuring the continuous improvement of refinery performance, sustainability, and profitability. As global energy demand shifts, refineries are under increasing pressure to optimize existing assets, reduce emissions, and improve energy efficiency without large-scale capital investments. Training Course on Refinery Revamp & Debottlenecking Studies to equip engineers, managers, and technical professionals with cutting-edge tools and methodologies to identify constraints, improve throughput, and ensure regulatory compliance through successful refinery revamp and debottlenecking strategies.

This comprehensive course blends practical case studies, simulation techniques, and real-time operational data analysis to empower professionals in making data-driven decisions. With the increasing importance of ESG (Environmental, Social, and Governance) standards, digitization, and smart refinery concepts, this course integrates trending technologies and sustainable approaches. Participants will gain insights into project planning, feasibility analysis, risk management, and economic evaluation, all tailored to refining operations.

Programme Curriculum

Training Course on Refinery Revamp & Debottlenecking Studies

Introduction

Course Objectives

Understand refinery revamp fundamentals and lifecycle management.
Identify bottlenecks using real-time process simulation and data analytics.
Apply energy integration techniques for enhanced energy efficiency.
Learn advanced catalyst selection and optimization strategies.
Enhance operational reliability using predictive maintenance tools.
Assess environmental impact and carbon footprint reduction methods.
Apply digital transformation and Industry 4.0 solutions in refinery upgrades.
Conduct techno-economic feasibility analysis for revamp projects.
Develop modular design strategies for scalable revamp implementation.
Integrate sustainability practices into revamp planning.
Master project risk assessment and regulatory compliance.
Improve product yield and throughput without major CAPEX.
Study global best practices and benchmarking in refinery modernization.

Target Audience

Process Engineers
Project Managers
Refinery Operation Supervisors
Maintenance Engineers
Environmental Engineers
Capital Project Planners
Control & Instrumentation Engineers
Energy Managers

Course Duration: 5 days

Course Modules

Module 1: Introduction to Refinery Revamp Strategies

Understanding the drivers for refinery revamp
Revamp vs. greenfield project: cost-benefit analysis
Strategic planning and stakeholder alignment
Timeline and turnaround considerations
Industry success stories and lessons learned
Case Study: Revamp of an FCC Unit in a Middle East Refinery

Module 2: Debottlenecking Techniques and Tools

Identification of process constraints
Flow modeling and hydraulic analysis
Advanced process simulation tools
Data collection and bottleneck analysis
Integration with plant operations
Case Study: Debottlenecking a CDU/VDU Train for Increased Throughput

Module 3: Process Simulation and Optimization

Aspen HYSYS and UniSim applications
Dynamic vs. steady-state modeling
Reactor optimization strategies
Heat exchanger network optimization
Utility and energy balance modeling
Case Study: Simulation-Based Optimization in a Hydrocracker Unit

Module 4: Energy Integration & Efficiency Improvement

Pinch analysis and energy mapping
Waste heat recovery technologies
Heat exchanger retrofit design
Improving steam and power balance
KPIs for monitoring energy improvements
Case Study: Steam Integration in a Complex Refinery System

Module 5: Environmental Compliance & ESG Integration

Emission reduction technologies
Carbon capture and utilization
Flare minimization and VOC control
ESG criteria in revamp planning
Environmental risk assessment methods
Case Study: ESG-Focused Revamp in a European Refinery

Module 6: Digital Technologies in Refinery Upgrades

Role of AI and ML in operations
IoT-enabled monitoring and diagnostics
Digital twins for performance prediction
Smart sensors and data lakes
Cybersecurity in refinery digitization
Case Study: Implementing Digital Twins in a Refinery Revamp

Module 7: Project Feasibility and Economic Analysis

CAPEX vs. OPEX optimization
Payback period and IRR calculation
Life cycle cost analysis
Techno-commercial risk assessment
Funding and financial modeling
Case Study: Financial Feasibility of a Modular Revamp Project

Module 8: Case-Driven Integrated Revamp Planning

Scenario planning with multi-disciplinary teams
Stakeholder mapping and communication
Integrated risk and safety analysis
Change management in revamp projects
Execution planning and progress tracking
Case Study: Full-Scope Revamp Planning in a Latin American Refinery

Training Methodology

Instructor-led live sessions with industry experts
Real-world case studies and simulations
Interactive group workshops and problem-solving
Hands-on software demos and tools training
Assessment and feedback through quizzes and project reviews

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Refinery Engineering Debottlenecking Process Optimization Petroleum

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 19 2026

19 Oct — 23 Oct 2026

💻 Online / Virtual session

Online $1,000

Training Course on Refinery Revamp and Debottlenecking Studies

Introduction

Programme Curriculum

Skills & Software Covered

Available Sessions