Logistics and Supply Chain Management

Training Course on Storage and Handling of Toxic Chemicals and Hazardous Materials

Introduction

Training Course on Storage & Handling of Toxic Chemicals and Hazardous Materials is a comprehensive, industry-aligned program designed to equip participants with advanced knowledge and best practices for managing dangerous substances safely. This course integrates global standards such as OSHA, NFPA, EPA, and REACH, and focuses on preventing workplace accidents, environmental contamination, and non-compliance risks. Participants will gain the skills necessary to implement safe storage systems, proper material classification, labeling protocols, and emergency response planning.

In today’s evolving industrial landscape, organizations must stay ahead of stringent regulatory requirements and sustainability goals. Through real-world case studies and hands-on simulations, this course emphasizes chemical safety management, regulatory compliance, hazardous material logistics, and environmental protection strategies. Whether you're from manufacturing, oil & gas, pharmaceuticals, or chemical industries, this course will provide crucial insights into creating a zero-incident workplace.

Programme Curriculum

Training Course on Storage & Handling of Toxic Chemicals and Hazardous Materials

Introduction

Course Objectives

Understand the classification of hazardous chemicals based on GHS standards.
Identify toxic materials and their physical and chemical hazards.
Implement best practices in hazardous materials storage and segregation.
Master spill prevention and emergency response procedures.
Ensure compliance with OSHA, EPA, NFPA, and REACH regulations.
Develop chemical inventory and labeling systems using SDS and HMIS.
Design safe chemical handling processes to prevent exposure.
Evaluate ventilation, PPE, and containment measures for toxic chemicals.
Mitigate risks through hazard communication and training programs.
Apply chemical compatibility analysis to storage planning.
Investigate past incidents and develop lessons-learned protocols.
Integrate sustainable hazardous waste disposal techniques.
Perform safety audits and inspections for chemical facilities.

Target Audience

Chemical Plant Operators
EHS (Environmental, Health & Safety) Managers
Industrial Engineers & Technicians
Warehouse Supervisors & Logistics Personnel
Regulatory Compliance Officers
Lab Technicians & Chemical Analysts
Facility Maintenance Personnel
Emergency Response Teams & Safety Officers

Course Duration: 10 days

Course Modules

Module 1: Introduction to Hazardous Materials

Definition and classification of hazardous materials
Overview of physical and health hazards
Legal definitions (OSHA, EPA, DOT, GHS)
Importance of regulatory compliance
Hazardous material symbols and signage
Case Study: Bhopal Gas Tragedy and Lessons Learned

Module 2: Chemical Identification and Labeling

GHS labeling elements
Understanding SDS sheets
HMIS and NFPA labeling systems
Labeling requirements for storage
Role of barcoding and digital inventory
Case Study: OSHA violations at a paint factory

Module 3: Storage Facility Design and Infrastructure

Layout planning for hazardous storage areas
Fire protection and ventilation systems
Chemical segregation and compatibility zones
Secondary containment systems
Signage, lighting, and restricted access
Case Study: Storage explosion due to incompatible chemicals

Module 4: Personal Protective Equipment (PPE)

Types of PPE for chemical handling
Proper selection and use protocols
PPE maintenance and disposal
Respiratory protection standards
Employee training and fit testing
Case Study: PPE misuse leading to chemical burns

Module 5: Spill Prevention and Control

Spill containment tools and kits
Spill response procedure
Reporting and cleanup protocols
Emergency decontamination methods
Preventive inspection schedules
Case Study: Mercury spill in a school lab

Module 6: Chemical Compatibility and Segregation

Compatibility charts and software tools
Incompatible chemical reactions
Flammable vs. oxidizing material storage
Proper shelving and racking techniques
Labeling for segregation purposes
Case Study: Warehouse fire due to poor segregation

Module 7: Chemical Inventory and Tracking

Creating and managing chemical databases
Integration with ERP systems
Tracking usage and disposal timelines
Periodic audits and updates
Real-time digital tracking tools
Case Study: Mislabeling incident in pharmaceutical storage

Module 8: Regulatory Framework and Standards

Overview of OSHA HAZCOM standards
EPA Resource Conservation and Recovery Act (RCRA)
NFPA and REACH compliance
Local and international shipping laws
Reporting and documentation requirements
Case Study: Compliance audit failure in a biotech firm

Module 9: Safe Chemical Handling Practices

Manual vs. mechanical handling
Transportation safety procedures
Temperature-sensitive chemical protocols
Transfer equipment (pumps, hoses)
Ergonomic considerations
Case Study: Solvent leak during manual handling

Module 10: Emergency Response Planning

Roles and responsibilities in emergencies
Evacuation route planning
First aid for chemical exposure
Firefighting systems for chemical fires
Incident reporting procedures
Case Study: Response to acid spill in a logistics center

Module 11: Waste Management and Disposal

Classifying hazardous waste
Labeling and storing chemical waste
Disposal techniques (neutralization, incineration)
Vendor selection for disposal
Recordkeeping for waste tracking
Case Study: Fines due to illegal disposal of lab chemicals

Module 12: Hazard Communication Programs

Key components of a HAZCOM program
Training and retraining protocols
Multilingual safety training
Documentation and communication tools
Safety signage and bulletin boards
Case Study: Employee injury from language barrier

Module 13: Industrial Hygiene and Exposure Monitoring

Air sampling and vapor detection
Threshold Limit Values (TLVs) and PELs
Use of gas detection instruments
Biological monitoring techniques
Ventilation system assessment
Case Study: Chronic exposure in pesticide factory

Module 14: Inspection, Audit, and Continuous Improvement

Routine storage inspections
Chemical risk assessment tools
Non-compliance identification
Corrective action planning
Continuous improvement strategies
Case Study: Annual audit discovers storage violations

Module 15: Leadership and Culture in Chemical Safety

Building a safety-first workplace culture
Leadership roles in compliance
Empowering workers through training
Incentivizing safe behavior
Reporting without fear policies
Case Study: Cultural change in a refineries company

Training Methodology

Interactive classroom lectures with multimedia support
Group exercises and role-playing scenarios
Real-time hazard identification drills
Workshops using actual safety data sheets (SDS)
Case study analysis and problem-solving discussions
Final assessment and feedback session

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Safety Chemical Handling Hazard Management Compliance

Programme Fee

Duration: 10 Days

Method: Online or Physical

Online Price: $2,000

Physical Price: $3,000

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Oct 19 2026

19 Oct — 30 Oct 2026

💻 Online / Virtual session

Online $2,000